TOTAL MOTION SYSTEMS
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00 353 91 574991
Total Motion Systems IrelandTrained mechanical and electrical engineers offer practical, concise optimised solutions. We are manufacturers and suppliers of motion control equipment in both stepper and servo technologies, and are motion control application experts. We can also source and design new products that are not in our portfolio.
Total Motion Systems Ireland
Trained mechanical and electrical engineers offer practical, concise optimised solutions. We are manufacturers and suppliers of motion control equipment in both stepper and servo technologies, and are motion control application experts.
We can also source and design new products that are not in our portfolio.
Principal Suppliers
Feature Product
If you have a question, require more information or would just like to discuss your problem with a technical person call us or send us an email now:-
ANAHEIM PCL601XCE STEPPER CONTROLAvailable in RS232C or USB versions.This is a single axis controller providing 2K bytes of non-volatile program space. This enables it to be used standalone as an embedded machine controller. The user can write a program on PC using the SMC60WIN software provided and have it run on power up. Alternatively it can be used to directly control motion from user friendly help screens or via Direct Mode from a PLC or any device with a comms. link. The PCL601XCE has 40 commands to enable full control of motion. It also has I/O for machine interfacing.
ANAHEIM PCL601XCE STEPPER CONTROL
Available in RS232C or USB versions.
This is a single axis controller providing 2K bytes of non-volatile program space. This enables it to be used standalone as an embedded machine controller. The user can write a program on PC using the SMC60WIN software provided and have it run on power up. Alternatively it can be used to directly control motion from user friendly help screens or via Direct Mode from a PLC or any device with a comms. link. The PCL601XCE has 40 commands to enable full control of motion. It also has I/O for machine interfacing.
00 353 (0) 91-574991
info_totalmotionsystems.ie
MOTOR ASSEMBLY AT TMS UK FACILITY
Total Motion Systems Ireland Our MissionWe aim to solve motion control problems for Irish business. Based in County Galway, our mission at Total Motion Systems is to solve your motion control problem by providing you with the optimum solution at an affordable price in the desired timescale.At TMS we believe that customer satisfaction is our ultimate goal. Our commitment to helping you, our Irish customer, solve your motion control problem and hence improve your business performance means that we pay attention to your needs before during and after the sale, even if this requires us to source or design new products that our not currently part of our product portfolio. To enable us to meet these commitments in a timely fashion we have an impressive range of products and capabilities at our disposal. We have many years of combined experience in the motion control industry and a comprehensive portfolio of standard products. We are committed to providing you, the customer, with the optimum motion control solution and will strive to provide you with exceptional after sales service and support.
Our Mission
We aim to solve motion control problems for Irish business. Based in County Galway, our mission at Total Motion Systems is to solve your motion control problem by providing you with the optimum solution at an affordable price in the desired timescale.
At TMS we believe that customer satisfaction is our ultimate goal. Our commitment to helping you, our Irish customer, solve your motion control problem and hence improve your business performance means that we pay attention to your needs before during and after the sale, even if this requires us to source or design new products that our not currently part of our product portfolio.
To enable us to meet these commitments in a timely fashion we have an impressive range of products and capabilities at our disposal. We have many years of combined experience in the motion control industry and a comprehensive portfolio of standard products.
We are committed to providing you, the customer, with the optimum motion control solution and will strive to provide you with exceptional after sales service and support.
An Overview of Motion ControlThe phrase "motion control" is widely used to describe the accurate control of parameters such as torque, speed, acceleration and position using electronically controlled motors mostly in the power range up to about 5kW, although it can be at higher powers. There are a number of different types of motor used in motion control. These include brushed and brushless servo motors and stepper motors. Stepper motors usually work open loop, meaning there is no feedback to indicate to the controller where the motor is. This is fine provided the motors are correctly sized for the job with excess torque. Servo motors are controlled via a feedback device such as an encoder or resolver and control position "on the fly". As a result they are more expensive but achieve higher accuracy and higher powers. Applications are vast in range covering all types of manufacturing, research, science and education. One typical application is automatic assembly of printed circuit boards. In this case a very fast and accurate 3 axis positioning system picks up each component in turn and places it in the correct place on the board.
An Overview of Motion Control
The phrase "motion control" is widely used to describe the accurate control of parameters such as torque, speed, acceleration and position using electronically controlled motors mostly in the power range up to about 5kW, although it can be at higher powers. There are a number of different types of motor used in motion control. These include brushed and brushless servo motors and stepper motors. Stepper motors usually work open loop, meaning there is no feedback to indicate to the controller where the motor is. This is fine provided the motors are correctly sized for the job with excess torque. Servo motors are controlled via a feedback device such as an encoder or resolver and control position "on the fly". As a result they are more expensive but achieve higher accuracy and higher powers. Applications are vast in range covering all types of manufacturing, research, science and education. One typical application is automatic assembly of printed circuit boards. In this case a very fast and accurate 3 axis positioning system picks up each component in turn and places it in the correct place on the board.
Our Product PortfolioOur portfolio of products includes:-• Brushless Servo Motors and Amplifiers• Brushed Servo Motors and Amplifiers• Integrated Motor/Drive/Controllers• Stepper Motors and Drives• DC Motors & Geared Motors• Brushless Motors & Speed Controllers• Motion Controllers• HMI's• Motor Gearheads• Encoders• Motor Brakes• Linear and Rotary Positioning Systems• Linear Bearings• Lead screws• Couplings• Special Purpose Positioning SystemsIn addition to our portfolio of products, our UK factory has many years of experience in the manufacture of special purpose stepper motors and drives. We specialise in producing motors to unique and exacting design requirements for specific OEM customers. These include special shafts and end brackets, built in encoders and brakes, radiation resistance and various enclosure ratings up to IP67. All products are CE marked.
Our Product Portfolio
Our portfolio of products includes:-
• Brushless Servo Motors and Amplifiers
• Brushed Servo Motors and Amplifiers
• Integrated Motor/Drive/Controllers
• Stepper Motors and Drives
• DC Motors & Geared Motors
• Brushless Motors & Speed Controllers
• Motion Controllers
• HMI's
• Motor Gearheads
• Encoders
• Motor Brakes
• Linear and Rotary Positioning Systems
• Linear Bearings
• Lead screws
• Couplings
• Special Purpose Positioning Systems
In addition to our portfolio of products, our UK factory has many years of experience in the manufacture of special purpose stepper motors and drives. We specialise in producing motors to unique and exacting design requirements for specific OEM customers. These include special shafts and end brackets, built in encoders and brakes, radiation resistance and various enclosure ratings up to IP67. All products are CE marked.
STEPPER MOTORS
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SERVO
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LINEAR MOTORS FROM H2W & ANAHEIM
The 3 phase brushless (or AC servo) linear motor is ideal for long stroke, closed loop servo, linear motion applications. They can be used at speeds up to 6 m / sec. They are capable of very precise position, velocity and acceleration control when coupled with a linear encoder.
H2W Technologies linear stepper motors are ideal for open loop positioning applications with light payloads. They can be used at speeds up to 2 m/sec and strokes up to 3.6 m. Linear stepper motors are capable of very precise position, velocity and acceleration control when coupled with a microstepping drive and indexer.
H2W
CATALOG
LINK
A Linear Induction Motor is a non-contacting, high speed, linear motor that operates on the same principal as a rotary, squirrel cage, induction motor. They are capable of speeds up to 45 m/s and are typically used in applications where accurate positioning is not required. Can can also be operated at stall to produce static thrust.
CLICK IN THE CIRCLE FOR MORE DETAILS
H2W Technologies Non commutated DC Linear (NC) Actuators are ideal for short stroke (typically less than 50mm) closed loop servo applications. Their compact size allows them to fit into small spaces. They have very low electrical and mechanical time constants. The low moving mass allows for high accelerations of light payloads.
A Linear Actuator Stepper Motor converts rotary motion into linear motion. We can offer three types of linear actuators: Hybrid Stepper Motor Non-Captive, Permanent Magnet (PM) Stepper Motor Non-Captive and Captive, with linear force ratings of 40 gm to 90 Kg.
Nema sizes from 17 23 and 34
FOR MORE DETAILS CLICK HERE
TRIO MOTION CONTROLLERS
TMS is an approved distributor for Trio Motion Systems Ltd.. This system allows control of up to 24 axes of servo and/or steppers. Trio controllers have impressive capability including I/O, keypads, displays and numerous interfacing options. All controllers operate with Trio "Motion Perfect" basic programming software. This provides many program constructs such as linear, circular and helical interpolation, maths, variables, cam profiles, linked movements, encoder following, and hardware registration.
TRIO MC302X
Trio's entry level controller is a DIN rail mounted motion controller. It has been designed to provide a compact, cost effective solution for OEM applications. The unit features two axes, the first of which can be configured in software for either servo (with encoder feedback) or stepper control. The second axis may be either a reference encoder or a stepper axis. The built-in registration facilities make the MC302X ideal for Flying Shears, Winders, and highspeed Labelers. The MC302X is programmed using Trio BASIC which features true pre-emptive multi-tasking of up to 3 simultaneous processes. Each axis may run moves using linear or circular interpolation, electronic cams and gearboxes. The MC302X has (4) 24v inputs and (4) bi-directional input/output channels built-in. These may be used for system interaction or may be defined to be used by the controller for high speed registration, end of travel limits, datuming and feedhold functions if required.
The MC302X can have up to 256 external Input/Output channels and up to 32 analog input channels, connected using DIN rail mounted I/O modules, via the on board CAN channel of the MC302X. The MC302X has an RS232 programming port, and a user selectable RS232/485 port.
MC302X DATA
ANAHEIM MOTION CONTROLLERS
ANAHEIM PCL601XCE
This is a competitively priced single axis controller providing 2K bytes of non-volatile program space. This enables it to be used standalone as an embedded machine controller. The user can write a program on PC using the SMC60WIN software provided and have it run on power up. Alternatively it can be used to directly control motion from user friendly help screens or via Direct Mode from a PLC or any device with a comms. link. The PCL601XCE has 40 commands to enable full control of motion. It also has inputs and outputs for machine interfacing. The software provided incorporates a code compiler so it is exceptionally easy to program. Multiple units can be interconnected.
PCL601XCE USER GUIDE
MOTOR GEARHEADS
Our Planetary Gearbox product lines offer precision at affordable prices! Gearboxes are available in sizes from 40 mm to 120mm, to suit motors from NEMA 17 to NEMA 42 and larger. This gearbox product line includes both In-Line, Right-Angle & rotating flange configurations. Available in up to 33 different gear ratios, with torque ratings up to 285 Nm. Maintenance-free, with lifetime lubrication. Compatible with most Servo, Stepper, BLDC, AC or DC motors.
In-Line Planetary Gearboxes
• Sizes: NEMA 17, 23, 34 and 42
• Gear Ratios: Up to 33 Ratios from 3:1 to 1,000:1
• Backlash: As Low as 5 Arc-Min for Precision Series
• Torque Up To 285 Nm
• Precision Clamping System
• Compatible with Most Servo, Stepper, AC or DC Motors
• Maintenance-Free, Lifetime Lubrication
Right-Angle Planetary Gearboxes
• Gear Ratios: 22 Ratios from 3:1 to 512:1
• Backlash: As low as 5 Arc-Min
• Torque Up To 260 Nm
• Right Angle Ideal for Redirecting Power Flow
Rotating Output Flange Gearboxes
• Sizes: NEMA 23, 34 and 42
• Gear Ratios: Ratios from 3:1 to 64:1
• Backlash: As Low as 16 Arc-Min
• Life: 30,000 Hours Design Life
• Patented Precision Clamping System
• High Durability, 96% Efficiency
If you would like details of a specific gearhead contact us and we will provide a .pdf data sheet
Click here to make your request.
BRUSHLESS DC MOTORS
Our Brushless DC Motor products are designed for high volume OEM applications with low cost being the primary objective. These high-quality BLDC Motor products are available in twelve sizes from 23mm to 122mmdiameter, from under a watt up to 1500 watts with peak torque ratings from 0.5 Ncm to 6.2 Nm. There are hundreds of different standard BLDC Motor products available. However, many custom options are also available, such as optimizing the maximum speed, torque, current, and/or voltage, as well as special cables, connectors, and shaft modifications. A limited selection is shown here. Let us review your requirements. All the motors listed below are CE certified.
BLWR11
Frame Size 11 (28mm Diameter): 3 frame lengths of 26, 38 and 71mm: Power up to 16 Watts, Torques up to 15 Ncm, Speeds up to 15000 RPM
BLWR11 Series
BLWR13
Frame Size 13 (33mm Diameter): 1 frame length of 37.5mm: Power up to 21 Watts, Torques up to 5 Ncm, Speeds up to 4000 RPM
BLWR13 Series
BLY17
Frame Size 17 (42mm Square): 4 frame lengths of 41, 61, 81 and 99mm: Power up to 110 Watts, Torques up to 85 Ncm, Speeds up to 15000 RPM
BLY17 Series
BLWS23
Frame Size 23 (57mm Round with square flange): 5 frame lengths of 45, 55, 75, 95 and 115mm: Power up to 180 Watts, Torques up to 130 Ncm, Speeds up to 4000 RPM
BLWS23 Series
BLY 34
Frame Size 34 (85mm Square): 6 frame lengths of 59, 71, 84, 98, 113 and 125mm: Power up to 660 Watts, Torques up to 640 Ncm, Speeds up to 4000 RPM
BLY34 Series
If you do not see anything here suitable for your application then please send us your request
Most of these motors are also available with many options such as :DOUBLE SHAFTS FITTED GEARBOXES FITTED ENCODERS & INTEGRAL DRIVE ELECTRONICS
BRUSHED DC
Encoders
The Encoder Products Group is a global manufacturer of premium rotary incremental and absolute shaft encoders used for motion feedback.
These encoders are available worldwide to qualified OEMs by direct sales and through a well-trained network of electrical, motion control, and industrial distributors.
TMS Ireland is an approved distributor for the British Encoder Products Company based in Wrexham UK.
BECo prides itself in being a customer driven company that is especially responsive in the areas of customer service, technical support and custom application design.
Standard encoders are available in a huge range of options. These include incremental, absolute, through hole, IP66, etc. Ancillary equipment such as mounting brackets, couplings, measuring wheels etc are also available.
Download Encoder Datasheet
10min-business-success
SPECIAL PURPOSE POSITIONING SYSTEMS
With the combined experience that we have in house together with our principals we are able to meet any positioning requirement, large or small. Our customers have included universities, research establishments, large corporations and OEM machine builders.
Shown here are a few of our past projects
High Precision linear servo motor positioning system built on a granite base with magnetically loaded air bearings from H2W
Linear Stages with Servo Motor Drive
Control panel for a special purpose positioning system
using a two axis stepper system with digital move control
Stepper driven Gantry Positioning system using toothed belt drives
Stepper Motor Speed Reducers
Call us now and let us have details of your application
COUPLINGS
The CPL-HC Series are high-quality helical design clamp hub couplings that are maintenance-free with zero backlash. These couplings are available in a variety of outside, minor and major diameters. These cap screw integral clamp type couplings are helical couplings, which compensate for shaft misalignment, work at high speed transmitting high torque at a constant velocity, capable of handling the most demanding applications.
DIAMETER (mm) TORQUE (Ncm) LENGTH (MM)
CPL-HC050 12.7 45 19
CPL-HC075 19.05 103 22.9
CPL-HC100 25.4 240 31.75
CPL-HC112 28.6 760 38.1
Higher capacity couplings available on request !
FAIL SAFE BRAKES
We offer a line of Friction Brakes in four series, in NEMA sizes, 23, 34 and 42. Friction Brakes can be purchased separately, or assembled as motor adders. Perfect for stopping and holding applications in cases were vertical axes may fall if power is lost These brakes are held open with 24V DC and close under spring tension of power is lost. These compact brakes can handle high torque requirements, from 0.6 to 8.2 Ncm. Their low-voltage design provides for applications that are susceptible to weak battery, brown out or long wiring runs.
NEMA MOTOR TORQUE (Nm) CURRENT (mA)
BRK-12H 23 0.6 375
BRK-18H 34 1.7 417
BRK-20H 34 3.4 521
BRK-28H 34/42 8.2 670
MOTION CONTROL NEWS
We are excited to announce that we have been appointed as Irish and UK distributors for H2W Technologies. Based in Santa Clarita, California, H2W Technologies designs and manufacturers many different products that are used for motion control applications.
H2W Technologies, product offerings include:
Linear Electric Motors and Actuators
Linear Motor Driven Positioning Stages
Ball Screw and Leadscrew Driven Positioning Stages
Belt Driven Positioning Stages
Multi Axis Gantry Systems
Limited Angle Torque Motors
Permanent Magnet Linear Brakes
Dedicated Motion Control Electronic Systems
Industries served include Semiconductor, Medical, Clean room, Material Handling, People Moving, Amusement Park Rides, Packaging, Automotive, and Aerospace.
TECHNICAL NOTES:- Free Downloads
APPLICATIONS
This paper is a general description of stepper motors and there drives and controls. How they work and how they are used. Includes important DO's and DONT's for newcomers.
Stepper Motors in Industry
This paper compares steppers and servos, comparing their relative merits in practical application.
Why use a Stepper Motor
Efficiency
Efficiency explained in simple terms with particular reference to gearbox use in motion control applications.
The Math. explained for beginners. Essential understanding for motion control
Torque Speed and Power.
More To Come.
SERVICE
For after sales support Total Motion Systems have pioneered Techpack. The Techpack service brings together expertise in software, power electronics, motor technology and mechanical design. Techpack can be tailored to complement your in-house technical capabilities. Training packages are available for designers through to operators depending on individual needs.
Please for further information.
REPAIRS
We offer a full repairs service for all items that we supply.
All items returned to use are inspected by our in-house engineers and then a quotation is sent to you explaining the full inspection/repair/replacement cost and the estimated repair time.
Please Note: All units that are returned to us that are either out of warranty or customer damaged incur a €100 inspection charge, which is waived if the unit is subject to a chargeable repaired or replacement.
Items manufactured by Total Motion Systems Ltd, such as STEBON Stepper Motors and GSD Stepper Drives are then repaired in-house, other items are returned to their respective manufacturers to ensure that all work is to the correct standard.
Unless otherwise noted repaired items are supplied with a three month warranty.
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Test Systems at our Uk Factory
Contact Us
Our AddressRichard ColsonTotal Motion Systems IrelandDerryrush, RosmucCounty GalwayRepublic of Ireland
Our Address
Richard Colson
Derryrush, Rosmuc
County Galway
Republic of Ireland
Tel/Fax.: +353 91 574991
Mobile: 087 9083410
E-mail: sales_totalmotionsystems.ie
Total Motions Systems
Covering the whole of Ireland including Galway, Donegal, Kerry, Dublin, Cork, and all other counties as well as the North
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